Exothermic Weld
AI Earthing is an ISO 9001:2008 certified firm and one of the leading companies producing a wide array of copper braid, Copper Earthing Straps, split bolt connectors, exothermic weld powder, brass screws, tinned copper braids, copper earthing rods, lightning protection materials, and many other products. All our products have earned a reputation in the market because of their high-quality products, nominal prices, and striking attributes. We ensure that we upgrade our machinery and tools according to all the latest developments of the market.
What is Exothermic Weld?
Exothermic welding is a specialized process that creates a durable and reliable electrical connection through a chemical reaction. By igniting a specific powder mixture, extremely high temperatures are generated, which melt metal components and form a strong, long-lasting bond. This method is essential for ensuring low-resistance, corrosion-resistant connections in various industrial applications.
Certifications and Testing Facilities:
At Ai Earthing, we pride ourselves on the quality and reliability of our exothermic welding products. Our products are UL Certified and rigorously tested at Powertech Lab in Canada for Exothermic Joints. We hold the following test certificates:
1. IEEE 837-2014: Mechanical Pull Test, Resistance Test, Freeze Thaw Test, Salt Spray Test
2. UL Certified
Our commitment to quality is further validated by our ISO 9001 – 2008 certification from TUV. We have earned a strong reputation among our international customers for our Quality Assurance, on-time delivery, and high customer satisfaction.
We take pride in our state-of-the-art in-house testing facilities:
· Metallurgical Test: Includes Spectrometer and Microscope Testing.
· Mechanical Test: Features Brinell Hardness Machine and Transverse Load Testing.
· Physical Test: Involves Magnetic Crack Detection and Digital Ultrasonic Testing.
· Chemical Test: Fully equipped with a chemical lab for thorough analysis.
Our Esteemed Clients:
We have served prestigious clients like L&T Power, Torrent Power, Jain Irrigation System, and many more.
Advantages of Exothermic Welding
Exothermic welding, also known as thermite welding, offers numerous benefits:
· Superior Strength: Provides unmatched strength and durability.
· Low Electrical Resistance: Ensures efficient current flow.
· Consistency: Produces uniform and reliable connections.
· Longevity: Minimal maintenance with a long service life.
· Safety: Safe process when performed according to guidelines.
· Versatility: Suitable for various materials.
· No External Power Required: Ideal for remote locations.
· Corrosion Resistance: Ensures long-term integrity.
· Minimal Skill Requirement: Easy to perform with proper training.
· Environmentally Friendly: Produces minimal waste.
Our Facilities
1. Machinery
· Rotary Kiln: Used for high-temperature heating and fusing metals.
· Automatic Weigh Batcher: Ensures precise measurement of components.
· Slat Core Dryer Oven: High-volume mold baking system.
2. Physical Test
· Digital Ultrasonic Machine (USFD Test): Ensures the quality of rail and metal connections.
· Magnetic Crack Detection Test: Scans for potential cracks in welded areas.
3. Mechanical Test
· Brinell Hardness Machine (3000 Kg): Measures the hardness of materials.
· Transverse Testing Machine (200 T Min): Inspects the strength and stability of rail tracks.
4. Metallurgical Test
· Spectrometer: Analyzes the chemical composition of metals.
· Microscope Test: Examines the microstructure of welded joints.
5. Chemical Test
· Carbon Sulphur Determination Apparatus: Measures carbon and sulfur content.
· Water Distillation Plant: Provides high-purity water for experiments.
· Muffle Furnace: Used for precise heating in scientific applications.
5. Chemical Test
· Hot Air Oven: Ensures consistent heat for scientific processes.